Description
OBJECTIVES
By the end of the workshop delegates will be able:
- To examine condition monitoring techniques and their applications in maintenance departments
- To understand the operation of the asset management and maintenance function and its role in relation to the organisation’s corporate strategy.
- To implement the maintenance, planning, scheduling and work control processes needed to be in place for managing maintenance of rotating machinery equipment
- To analyse information and appreciate capabilities of computerised maintenance management systems.
- To apply the logic of reliability systems and failure mode and effect analysis for different systems
- To formulate maintenance strategies, and analyse different performance measures, computerised maintenance systems, condition monitoring and diagnostics techniques
- To apply the TPM and RCM framework to improve plant effectiveness.
- To appreciate the commercial software and hardware available for data collection and data analysis.
PROGRAMME DETAILS
DAY ONE
INTRODUCTION TO CONDITION BASED MONITORINGVibration Monitoring
- Specific machinery problems
- Monitoring and analysis methods
- Exercise
- Future outlook
ACOUSTIC EMISSIONSMachinery Component Failure Analysis and Reliability Improvement through Acoustic Emission (AE) & Ultrasonics Monitoring (UM):
- Introduction to AE & UM.
- Basic concepts and theory.
- Practical issues.
- Equipment & instrumentation.
- Applications & case studies.
- Exercise
DAY TWO
INFRARED THERMOGRAPHY
- Machinery Troubleshooting using infrared thermography:
- Introduction to infrared thermography and condition monitoring.
- Equipment used
- Industrial applications
- Pumps
- Centrifugal compressors
- Motors
- Compressors
- Bearings
- Training issues related to infrared thermography.
WEAR DEBRIS AND OIL ANALYSIS
- Machinery Component Failure Analysis and Reliability Improvement through Wear Debris Monitoring:
- Friction, lubrication and wear
- Aim, purpose and applications of wear debris analysis
- Oil samples analysis
- Case studies.
DAY THREE
COMPUTERISED MAINTENANCE MANAGEMENT SYSTEMS (CMMS)
- Features of CMMSs.
- Benefits of deploying a CMMS.
- CMMS in Oil, Gas and petrochemical Industries.
FAILURE MODE AND EFFECT ANALYSIS (FMEA)
- Fault tree analysis
- Analysis of parallel and series systems
- Reliability block diagrams.
RELIABILITY CENTRED MAINTENANCE (RCM)
- Steps for implementation.
- Benefits and drawbacks.
- Industrial experiences.
- Review of programme
