Description
OBJECTIVES
By the end of the course, delegates will:
- An understanding of RCM applications and benefits
- The knowledge of RCM logic to select appropriate maintenance tactics
- An understanding of various functional failures and the control mechanisms to deal with them
- An understanding of the maintenance strategy and best practices approach
WHO SHOULD ATTEND?
Managers, Superintendents, Supervisors, Technicians& Operators from Maintenance & Operations.
PROGRAMME CONTENTS
DAY ONE
Introduction and Overview
- History
- What you should expect from RCM
- Who should do RCM
- Applications and Benefits
- Published Guidelines
Project Initiation
- Prepare for the Analysis
- Select the Equipment to Be Analyzed
Criticality Factors
Selecting systems for RCM analysis; the decision process
Simple Reliability
- Putting the Reliability into RCM
- Where to find reliability information in your organization
DAY TWO
Reliability & Maintainability
- How to use reliability information for maintenance maintainability
Functions and Functional Failures
- Identify the Functions
- Identify the Functional Failures
- Failure consequences
- Identify and Evaluate (Categorize) the Effects of Failure
- Published Logic Diagrams
- Identify the Causes of Failure (Failure Modes)
- The “can-want” modelHidden and evident failures
Failure Mode and Effects Analysis (FMEA)
-Risk Priority Numbers (RPNs)
- Criticality Analysis
- Current Controls Management
- Recommended Actions Management
- APQPDAY THREEMaintenance Strategy Exercise
- Failure Characteristics Analysis (FCA)
- Maintenance Strategy Selection
- Maintenance strategy alternatives
“Applicable and Effective” maintenance tasks
- Select Maintenance Tasks
- Published Task Selection Questions
- Comparing Maintenance Strategies Based on Cost and Availability
- Run-to-Failure
- Repair/Replacement
- Service Tasks
- Failure-Finding Inspections
- On-Condition Inspections
- One-Time Tasks
- Calculating Optimum Maintenance Interval
DAY FOUR
RCM methodologies & commercial software
- Application of RCM technique
Benefits of Using Automated Software
- Overview of Analysis Steps in RCM++
- Organizing information in databases and projects
- Working with databases with and without Login Security
- Working with Profiles and Libraries to customize the interface and the analysis:
- Enable/disable and/or rename data fields
- Determine RCM logic diagrams
- Set classifications, categories, priorities and other menu options
DAY FIVE
- Understanding the Hierarchical, Worksheet and Filtered views
- Data entry shortcuts, including copy/paste, import/export, phrase libraries, etc.
- Support for RCM Logic
- Equipment Selection Methods
- Failure Effect Categorization
- Maintenance Task Selection
- Introduction to RCM Structure Methods Zonal Inspections
- Practical implementation of RCM
- Industry experience with RCM
- Summary of critical success factors
- Distribution of reference material and questions
- End of course
